We know that the polyethylene pipe production line is used to prepare and produce this important product, also known as PE Pipe Extrusion Line, for the preparation and production of pipes for water supply, sewage, agriculture, construction industry, etc. At first glance, the production of this product may seem simple, but this process depends on details, and if neglected or any possible error occurs, it will lead to the production of a poor-quality product. The following article, which has been prepared by the experts of the Ethylene Pipe site, can give you more information about creating a polyethylene pipe production line. So stay tuned with us.<\/p>\n
The polyethylene production line consists of various parts, and you should become more familiar with the name and function of each. These components include a single-screw extruder, hook, vacuum tank, cooling tanks, tension, cutting, and pipe feeder. The frequency control system of the extruder, traction, vacuum motor, main extruder motor, is very famous and ultimately the line becomes highly efficient.<\/p>\n
In the polyethylene pipe production line, the quality of the equipment and various parts of this production line can ultimately be effective in achieving high-quality final production. Therefore, it is better that this equipment is of the best quality and top brands and is coordinated and compatible with each other. It is also very necessary to be up-to-date and modern and comply with various standards. Paying attention to all these components will ultimately provide you with a suitable and quality product. It is important to note that this equipment should be selected in such a way that in case of non-compliance, it automatically fixes the problems or stops the pipe production process in any situation.<\/p>\n
One of the most important parameters that should be considered when choosing a polyethylene production line is the possibility of precise weight control along with reducing the fluctuations of the molten material exiting the mold in the cross-section and length of the pipe. Therefore, the use of precise and advanced control systems is also required.<\/p>\n
To have a high standard and quality of polyethylene pipes, this process must be controlled in the production line. To achieve this result, it is not enough to have only high-quality raw materials, but proper quality control must be carried out during production.<\/p>\n
With the aforementioned series of extruders (single screw), pipes with high-quality and controlled PEX, ABS, PPR, PP materials can be produced. Its rotary cutting device can be automatically controlled by a computer.<\/p>\n
The aforementioned production lines have simple and reliable operation and are advanced in the world.<\/p>\n
Polyethylene pipes are one of the most widely used pipes in the industrial market. These pipes are in the form of hollow cylinders and are produced according to the needs and conditions of the project according to the pressure and standard required for its different types.<\/p>\n
Stretching machine<\/p>\n
Cutting machine<\/p>\n
Extruder machine<\/p>\n
Vacuum machine<\/p>\n
Polyethylene pipe is the most widely used pipe in the market, and its use is inevitable in most projects based on characteristics such as low sedimentation, flexibility, resistance and high strength compared to other pipes in industrial markets.<\/p>\n
Monitoring system for polyethylene pipe production line<\/p>\n
A monitoring system is considered one of the requirements of a polyethylene pipe production line in order to control the performance of devices on the equipment and the possibility of controlling the extruder control system in a single and coordinated manner.<\/p>\n
Profit from the production and manufacture of polyethylene pipes<\/p>\n
The profit from the production and manufacture of polyethylene pipes is so high that many have decided to create this production line to achieve high profits. It is worth noting that the profit margin of this production line also includes costs such as electricity, water, value added tax, etc.<\/p>\n
In short, for each meter of polyethylene pipe produced, you can earn up to 30 percent profit. Using an extruder is required to start this production line.<\/p>\n
Three-phase high-voltage electrical panel<\/p>\n
Water line to create a vacuum bath<\/p>\n
Cooling and cooling systems in production lines<\/p>\n
Using parts with various brands and production from the country of manufacture is effective in estimating the total cost of starting a polyethylene pipe production line. If you create a production line from domestic products, its start-up cost is approximately 2 to 3 billion tomans. However, if you use foreign brands from India and China, you can purchase smaller-sized devices that will cost approximately 1 billion. Also, if you use first-class German devices (up to 1 meter in diameter), it may cost up to 10 billion tomans.<\/p>\n
Top Extruder Machine Brands<\/p>\n
Extruder machines are mostly Chinese, and the Cincinnati brand and Butterfly brand are among the top extruder brands. Of course, imports to Iran also occur from Turkey, China, and India.<\/p>\n
The number of labor in the cost of setting up a polyethylene pipe production line is one of the significant factors in creating a polyethylene pipe production line. Having skilled and specialized employees is a prerequisite for setting it up. It can often be managed with the presence of 4 workers, and in some cases with two workers in the night shift and two workers in the morning shift. Of course, the presence of one person as a factory supervisor is also necessary.<\/p>\n
Setting up the machines in the polyethylene pipe production line:<\/p>\n
Perhaps the most important part of this story is setting up the machines. The important point is that<\/p>\n","protected":false},"excerpt":{"rendered":"
We know that the polyethylene pipe production line is used to prepare and produce this important product, also known as PE Pipe Extrusion Line, for the preparation and production of pipes for water supply, sewage, agriculture, construction industry, etc. At first glance, the production of this product may seem simple, but this process depends on […]<\/p>\n","protected":false},"author":1,"featured_media":0,"comment_status":"open","ping_status":"open","sticky":false,"template":"","format":"standard","meta":{"footnotes":""},"categories":[8],"tags":[],"class_list":["post-842","post","type-post","status-publish","format-standard","hentry","category-8"],"_links":{"self":[{"href":"https:\/\/pipeethylene.com\/en\/wp-json\/wp\/v2\/posts\/842","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/pipeethylene.com\/en\/wp-json\/wp\/v2\/posts"}],"about":[{"href":"https:\/\/pipeethylene.com\/en\/wp-json\/wp\/v2\/types\/post"}],"author":[{"embeddable":true,"href":"https:\/\/pipeethylene.com\/en\/wp-json\/wp\/v2\/users\/1"}],"replies":[{"embeddable":true,"href":"https:\/\/pipeethylene.com\/en\/wp-json\/wp\/v2\/comments?post=842"}],"version-history":[{"count":3,"href":"https:\/\/pipeethylene.com\/en\/wp-json\/wp\/v2\/posts\/842\/revisions"}],"predecessor-version":[{"id":866,"href":"https:\/\/pipeethylene.com\/en\/wp-json\/wp\/v2\/posts\/842\/revisions\/866"}],"wp:attachment":[{"href":"https:\/\/pipeethylene.com\/en\/wp-json\/wp\/v2\/media?parent=842"}],"wp:term":[{"taxonomy":"category","embeddable":true,"href":"https:\/\/pipeethylene.com\/en\/wp-json\/wp\/v2\/categories?post=842"},{"taxonomy":"post_tag","embeddable":true,"href":"https:\/\/pipeethylene.com\/en\/wp-json\/wp\/v2\/tags?post=842"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}